He aha ka INDUCTION FORGING?
He aha ka Induction Forging?
Ke kumu kumu o induction no ka umu ahi ʻo ia ka hoʻololi ʻana i ka mana alapine 50HZ AC i ke alapine waena (300HZ-20khz). Hoʻoponopono ʻia ke ʻano ʻano ʻekolu i ka manawa pololei, A laila hoʻololi ʻia ke ʻano pololei i ke alapine waena waena ma o ka mīkini hoʻololi alapine, ʻo ke alapine waena waena e kahe ana ma o ka capacitor a me ka induction coil, e hana ana i nā laina māla magnetic i loko o ka wili induction, a ʻoki i ka mea metala i hoʻokomo ʻia i loko o ka coil induction, e hana ana i kahi au eddy nui i loko o ka mea metala, aia kekahi mau waiwai o ke au o ke alapine waena. ʻO ia ka wela i hana ʻia e ke kahe ʻana o nā electrons manuahi ponoʻī o ka metala ma o ke kino metala pale.
He aha nā ʻāpana o ka Induction Forging Furnace?
ʻO ka induction forging heating electric furnace production line ka nui o nā ʻāpana ʻehā:
1. Mea hana ʻai ʻakomi: ua haku ʻia me kahi kahua mālama, hoʻohuli ʻia, a me ka mea hānai.
2. Medium frequency induction forging furnace: ua haku ʻia ia me ka lako mana hoʻomehana hoʻomoʻo ʻana, ka mea hoʻomehana induction, ke keʻena capacitor, a me ke kiʻi.
3. Mea hana blanking 'akomi: ka nui i haku 'ia me ka blanking punch a me ka blanking hui.
4. Pūnaehana uila: ka mea nui i haku ʻia me ka mea ana wela infrared, ka mīkini hoʻololi hoʻololi i ka wikiwiki, a me nā kaapuni mana ʻē aʻe.
ʻO nā mea hoʻoheheʻe induction forging furnace, ʻo ka ʻōnaehana induction forging piha i haku ʻia me: hāʻawi mana hoʻomehana induction frequency medium, keena capacitance, induction forging inductor, kaʻa hānai ʻakomi, unloading rack and control cabinet.
Hoʻohana ʻia ka hoʻolālā hoʻokaʻawale ʻana i ka hoʻolālā hoʻokaʻawale ʻana, ʻo ke keʻena lako mana ʻo GGD keʻena maʻamau. ʻO ka hoʻolālā paʻa o ka capacitance cabinet a me ka inductor e hoʻomaikaʻi i ka hoʻomehana wela. ʻO ka mana kūpono o ka mamao ma waena o ka inductor a me ke apo hoʻomehana e hoʻopōkole i ka manawa hōʻike o ke koʻokoʻo wela ʻulaʻula i ka lewa, hoʻemi i ka ʻili oxide o ke koʻokoʻo, a hoʻemi i ka hoʻohana ʻana i ka ikehu. E like me nā kaʻina hana i hoʻonohonoho ʻia e ka mea hoʻohana, e hoʻomalu ʻia ka wikiwiki o ka mīkini hoʻouna. Inā ʻaʻohe mea hana i loko o ka inductor, ʻo ka ʻōnaehana hoʻokele maʻalahi e hōʻemi i ka mana puka o ka induction induction intermediate forging power supply. Ke komo ka mea hana i ka inductor, hoʻonui ʻia ka ʻōnaehana hoʻokele maʻalahi i ka mana hoʻopuka o ka mana hoʻomehana induction frequency intermediate.
He aha nā Induction Forging Application Fields?
Ua hoʻohana ʻia ʻo Induction Heating Forging, ma ke ʻano he kumuhana hou i nā makahiki he 30 i hala. I ka nele o ka ikehu o keia la, ua ko'iko'i kona ko'iko'i, ke ho'omaika'i wikiwiki nei ka 'enehana, 'o ka ho'ohana 'ana i ka nui. Ua hoʻomohala ʻia ka ʻenehana hoʻomehana induction ma Kina mai ka hoʻoponopono ʻana a me ka wehe ʻana, a ʻoi aku ka maikaʻi o kāna noi noi.
1. Induction forging heating: hoʻohana ʻia no ke kila poepoe kila, ke kila square, a me ka diathermy pā kila a me ka hoʻomehana induction. ʻO ka hoʻomehana induction pūnaewele, ka hoʻoulu ʻana i ka hoʻomehana kūloko kūloko, ka hoʻoheheʻe ʻana i ka pūnaewele o nā mea metala (e like me ka hoʻopaʻa pololei ʻana i nā mea hana, semi-shaft connecting rods, bearings, etc.), extrusion, hot rolling, wela ma mua o ka shearing, spraying heat, thermal assembly, a me ka induction tempering, induction annealing, induction tempering o nā mea metala, etc.
2. ʻO ka hoʻomaʻamaʻa wela induction: ka mea nui no ka shaft (pololei pololei, reducer shaft, camshaft, crankshaft, gear shaft, etc.); ʻO nā hāmeʻa, lima lima, apo, diski, mīkini mea hana wili, alakaʻi alakaʻi, mokulele, poʻo pōleʻa, nā mea hana lako, a me nā mīkini ʻē aʻe (kaʻa, kaʻa kaʻa) nā ʻāpana o ka hoʻomaʻamaʻa wela induction a me nā mea metala holoʻokoʻa induction quenching and tempering, annealing, tempering a laila.
No ke aha e hoʻohana ai i ka Induction Forging?
ʻO ka mea mua, ʻo ka hoʻohana ʻana i ka ikehu haʻahaʻa. ʻO ka pono wela maoli o ka hoʻomehana billet i ka induction melting furnace a me ka induction forging furnace hiki ke piʻi i ka 65% ~ 75%, ʻoiai ʻo kēlā umu ahi a me nā ʻuala like ʻole ma kahi o 30%.
1. E hoʻohālikelike i ke ʻano hoʻomehana induction maʻamau. Loaʻa iā ia nā pōmaikaʻi o ka mālama ʻana i ke kaiapuni, mālama i ka ikehu, hana maʻalahi, a me ka haʻahaʻa haʻahaʻa.
2. Ke hoʻohālikelike ʻia me SCR inā, ʻo 10-30% ka mālama ʻana i ka ikehu, me ka ʻole o ka hoʻopili harmonic i ka pā mana.
3. Ke hoʻohālikelike ʻia me ka umu ahi pale, ʻo ka mālama ʻana i ka ikehu he 50-60%.
4. Loaʻa i ka huahana nā mea maikaʻi o ka hoʻomehana induction wikiwiki, ka hoʻomehana induction hoʻokahi, ʻaʻohe papa oxidation, maikaʻi maikaʻi, a pēlā aku.
5. Hoʻopili ʻia ka induction coil e kahi transformer, kahi palekana loa.
6. Palekana kaiapuni: ʻaʻohe haumia, walaʻau, a me ka lepo.
7. Hiki ke hoʻololi ikaika: hiki iā ia ke wela i nā mea hana o nā ʻano like ʻole.
8. Noho ka induction forging i kahi wahi liʻiliʻi, ma lalo o ʻelua mau mika square, kūpono i nā mea kūʻai aku e hoʻonui i ka hoʻohana ʻana i ka wahi hana.
1. Induction forging heating: hoʻohana ʻia no ke kila poepoe kila, ke kila square, a me ka diathermy pā kila a me ka hoʻomehana induction. ʻO ka hoʻomehana induction pūnaewele, ka hoʻoulu ʻana i ka hoʻomehana kūloko kūloko, ka hoʻoheheʻe ʻana i ka pūnaewele o nā mea metala (e like me ka hoʻopaʻa pololei ʻana i nā mea hana, semi-shaft connecting rods, bearings, etc.), extrusion, hot rolling, wela ma mua o ka shearing, spraying heat, thermal assembly, a me ka induction tempering, induction annealing, induction tempering o nā mea metala, etc.
2. ʻO ka hoʻomaʻamaʻa wela induction: ka mea nui no ka shaft (pololei pololei, reducer shaft, camshaft, crankshaft, gear shaft, etc.); ʻO nā hāmeʻa, lima lima, apo, diski, mīkini mea hana wili, alakaʻi alakaʻi, mokulele, poʻo pōleʻa, nā mea hana lako, a me nā mīkini ʻē aʻe (kaʻa, kaʻa kaʻa) nā ʻāpana o ka hoʻomaʻamaʻa wela induction a me nā mea metala holoʻokoʻa induction quenching and tempering, annealing, tempering a laila.
Pehea e koho ai i ka ʻōnaehana induction forging kūpono?
Pehea e koho ai i ka pono induction no ka umu ahi, mai nā ʻaoʻao aʻe e noʻonoʻo ai:
1. ʻO ke ʻano a me ka nui o ka mea hana e hoʻomehana ʻia
ʻO ka mea hana nui, nā mea paʻa, nā mea paʻa, pono e koho i ka mana nui pili, nā mea hoʻomehana induction haʻahaʻa haʻahaʻa; ʻO ka mea hana liʻiliʻi, ka paipu, ka pā, nā mea hana, a me nā mea ʻē aʻe, koho i ka mīkini hoʻomehana induction me ka mana pili haʻahaʻa a me ke alapine kiʻekiʻe.
2. ʻO ka hohonu a me ka ʻāpana e wela ai
ʻO ka hohonu hoʻomehana induction hohonu, kahi nui, ka hoʻomehana induction holoʻokoʻa, pono e koho i ka mana nui, haʻahaʻa haʻahaʻa induction mīkini hoʻomehana; ʻO ka hohonu hoʻomehana pāpaʻu, kahi liʻiliʻi, ka hoʻomehana kūloko, ke koho ʻana i ka mana liʻiliʻi liʻiliʻi, ʻōnaehana hoʻomehana induction kiʻekiʻe.
3. ʻO ka wikiwiki hoʻomehana
Inā wikiwiki ka wikiwiki hoʻomehana, pono ke koho ʻia ka induction forging furnace me ka mana nui a me ke alapine kiʻekiʻe.
4. Ke hoʻomau nei ka mīkini induction forging i ka manawa hana
He lōʻihi ka manawa hana hoʻomau, koho i ka umu wela induction me ka mana nui iki.
5. Ka mamao ma waena o ka coil induction a me ka mīkini
ʻO ka pilina lōʻihi, ʻoiai pono e hoʻohana i ka pili uwea hoʻoluʻu wai, pono e koho i kahi umu ahi induction forging.
6. ʻO nā koi ʻenehana
ʻO ka mea maʻamau, koho i ka induction quenching, induction welding, a me nā kaʻina hana ʻē aʻe i ka mana liʻiliʻi liʻiliʻi, nā mea hoʻomehana induction kiʻekiʻe. ʻO ka induction annealing, Induction tempering, a me nā kaʻina hana hoʻomehana induction ʻē aʻe e koho i ka mana nui, haʻahaʻa haʻahaʻa induction mea hoʻomehana. ʻO ka hana wela wela, ka ulaula ʻulaʻula, ka hoʻoheheʻe ʻana, a me nā mea ʻē aʻe, pono ka hopena diathermy mana maikaʻi, a laila pono e koho i ka mīkini hoʻomehana induction me ka mana nui a me ke alapine haʻahaʻa.
7. Mea mea hana o ka hoʻomehana hoʻoulu
Pono nā mea metala me nā mea hoʻoheheʻe kiʻekiʻe e koho i nā mea hoʻomehana hoʻomehana induction kiʻekiʻe, pono nā wahi hoʻoheheʻe haʻahaʻa e koho i nā mīkini hoʻomehana induction haʻahaʻa haʻahaʻa, pono ke koho haʻahaʻa haʻahaʻa e koho i nā mea mana kiʻekiʻe, pono ke koho kiʻekiʻe i ka mana haʻahaʻa.
He aha ka hope o ka Induction Forging?
Me ka hoʻomohala ʻana o ka noi mākeke, ka hoʻomohala ʻana o induction hoʻomohana hoʻolālā hōʻike i ka mana lako e lilo i kiʻekiʻe-frequency me ka mana nui o ka uila induction forging mana lako, a me ka hoʻomalu simulation o ka uila 'ike loea hoʻomohala i ka digitalization a me ka 'akomi mana i ka naʻauao. ʻO ke ʻano hoʻomohala o nā mīkini hoʻomehana induction e hōʻike nei i kēia mau hiʻohiʻona:
1. ʻO ka mīkini hoʻomehana induction e like me ke alapine kiʻekiʻe a me ka mana nui
Hoʻohana nui ʻia ka thyristor i ka hāʻawi ʻana i ka mana hoʻomehana induction induction. Hoʻohana nui ka ʻāpana leo super i ka IGBT; ʻO SIT ka pūʻulu alapine kiʻekiʻe, a ua hoʻomohala nui ʻia ka mana MOSFET. Ua hoʻomaka pū ʻia nā lako mana me ka IGBT. ʻO ka pono o ka mana hoʻomehana induction kiʻekiʻe e hānau i nā mana mana hou e hoʻoikaika i ka hoʻomohala ʻana i nā ʻōnaehana hoʻomehana induction kiʻekiʻe. Hiki ke hoʻokō ʻia nā lako hoʻomehana induction nui, e like me ʻumi megawatts, mau haneli megawatts.
2. Hoʻopili nā mīkini hoʻomehana induction i ka mechanization, automation
I nā makahiki i hala iho nei, me ka hoʻomohala wikiwiki ʻana o ka mechatronics, kamepiula, ʻike a me ka hoʻomalu ʻana, nā lako automation, nā mea hou, nā ʻenehana hou, ka hoʻolei ʻana, forging a me ke kaʻina hana wela i ke kikohoʻe, pololei. ʻO ke ʻano koi i hōʻike ʻia i ka hoʻomehana ʻana ʻo ia ka hana kikohoʻe i ka hoʻolei ʻana a me ka hana forging, me ka hoʻomehana a me ka hoʻoheheʻe ʻana; Ka hoʻolei ʻana a me ka hana ʻana i nā koi hana pōkole e hōʻemi i ka ʻōpala waiwai; Iecaianoaaiiuo o nui castings a me forgings koi 'oihana ho'ōla ikehu; Hana maʻemaʻe ma lalo o ka mana 'akomi.
No laila, mea hoʻokuke ʻana i nā lako i kona ikehu-ola a me ke kaiapuni nā hiʻohiʻona, koi mākeke i ka nui-nui, automation a me ka hoomalu ana o ka naauao kuhikuhi o ka ulu ana au.
1. ʻO ka hoʻoheheʻe ʻana i ka hoʻoheheʻe ʻana i ka hoʻoheheʻe ʻana
2. Poe bar induction hoʻomehana forging system
3. Paha kila pahu Induction forging system
4. ʻAʻole i maʻamau a me Rhombic billet bar Induction forging
